Every process must be measured in
some way. What gets measured gets done and
without good measures in place then we do
not know how well the process is performing
or that objectives are being met!
On-line process measures concentrate
on the vital few characteristics, are realistic
and within influence of the person owning
the process and agreed with the customer
and / or manager. Their focus must be on
developing ‘prevention’ measures that give
information on how well the process is performing,
rather than those that simply record failed
outcomes.
Measuring the Process:

Statistical Process Control:
This is a major quality improvement
and cost reduction tool in its own right.
Statistical Process Control (SPC)
is extremely versatile and Innovation Consultancy
Partnership Limited has many years of experience
in implementing SPC across all sectors,
both manufacturing and service, even the
police force.
From the front-line process operator
to the CEO, everyone can have access to
this visual trend information that provides
a movie picture of what is happening, in
any part of the operation. For example,
in; sales, administration, production, finance,
material supply etc.
It says how well a process can realistically
perform based on its’ design, and categorises
the reason for potential failure due to
natural, ‘inherent’ process variation, or
due to special causes.

It is an on-line process measure
that prevents problems and suggests ways
of tackling them.
Control charts are used for this
purpose that tell us the chance that a genuine
change has occurred and allows us to recognises
the risks involved.
The control chart discriminates
between NATURAL causes and SPECIAL causes,
and signals when a process needs to be adjusted.
It provides predictable information about
a process when it is in control, and a common
language for communicating information on
process conditions.
Our clients have made substantial
and sustainable savings with statistical
process control.
We provide the following training
and consultancy services in specific process
areas / departments or organisation-wide;
• Manager awareness workshops
• Operator training on the development and
use of control charts using bespoke process
data for both variable and / or attribute
data
• On-line process/skill coaching to introduce
and interpret control charts
• Full Implementation programme
Overall Process Effectiveness:
Overall Process Effectiveness (OPE)
is a measure created by Innovation Consultancy
Partnership from our work in the field of
implementing Total Productive Maintenance
(TPM), and Total Quality Management (TQM).
The original measure, called Overall
Equipment Effectiveness (OEE) was developed
by the Japan Institute for Plant Maintenance
(JIPM) and identifies the major causes of
failure due to the ‘Six Losses’; namely;
• Breakdowns/machine failures
• Setup and adjustment
• Small stoppages during the process
• Speed losses, with machines running at
less than optimum speed
• Rejects during production
• Rejects during running in/ warm-up
Overall Process Effectiveness (OPE)
is not simply about equipment performance
but considers the performance of the whole
process performance associated with the
equipment in question.
We use SPC control charts to align,
monitor and improve all three parts of the
measure, namely; utilisation, performance
and quality.
Do you know how well you
measure up against World Class?

We provide the following training and consultancy
services to introduce OPE on specific equipment,
within a department or across the whole
operation;
• Manager awareness workshops
• Operator training using bespoke process
data for variable and/or attribute data
• On-line process/skill coaching to introduce
and interpret control charts
• Full Implementation programme